‹ Insights

The Future of Aerosols: 3 Trends We’re Watching

Posted on Mon 7th July 2025

Aerosols are having a moment.

As brands and consumers continue to prioritise sustainability, the industry is being reshaped through smarter delivery systems, cleaner formulations and entirely new formats. At Salvalco, we’re proud to be part of this shift, supporting companies as they develop products that not only perform well, but also tread more lightly on the planet.

So, what’s on the horizon? Here are three trends we’re watching closely.

  1. A New Chapter in Haircare

Dry shampoo isn’t new. But it’s evolving fast.

We’re seeing more brands move beyond traditional formulas, introducing cleaner ingredients, lighter textures and more inclusive ranges. Hairsprays, too, are undergoing a rethink. It’s no longer just about hold and shine it’s about health, sustainability and how a product fits into a brand’s wider values.

And this shift in formulation naturally raises a key question: how are these products delivered?

Propane/Butane propellant-free technology like our Eco-Valve™ offers a compelling answer, allowing brands to deliver effective, fine sprays using compressed air or nitrogen, while avoiding the environmental downsides of traditional propellants. The result is a more responsible aerosol that still meets performance expectations.

As beauty brands continue to innovate, we expect to see more of them turning to solutions like Eco-Valve™ to support a cleaner, greener haircare future.

 

The woman sprays body spray, giving the feet a feeling of lightness and freshness. A blue ribbon curls around the leg.Blue background.

  1. The Rise of Whole Body Sprays

The Whole Body Spray category is growing rapidly, especially in the US, where these top to toe from pits to bits, all-over mists have gained popularity with consumers. They’re fun, refreshing, multi-purpose and designed to be used throughout the day, whether at home, on the go or post-workout.

Now, the trend is crossing borders, with more UK and European brands exploring similar formats.

The appeal is clear: convenience, versatility and a product that fits effortlessly into busy lifestyles. But as the category grows, consumers are also asking for delivery systems that reflect the worlds evolving environmental needs.

This is where Eco-Valve™ really comes into its own. Our technology provides a smoother, more consistent spray that independent consumer trials have shown to be preferred to its LPG counterpart, all while being fully recyclable and hydrocarbon-free. It’s a solution that meets the pace of innovation without compromising on sustainability or performance.

  1. Refillable Solutions on the Rise

One of the most exciting developments we’re seeing is the emergence of refillable aerosol models.

Companies like Respray are leading the way here, introducing in-store refill machines that allow customers to top up their aerosol products safely and easily. No need to buy a new can each time. Just refill, reuse and repeat.

It’s a bold step towards a circular packaging model and we’re proud that Salvalco’s Eco-Valve™ is playing a key role in enabling this innovation. Our valve being designed to work without flammable propellant gases, making it ideal for refillable systems that prioritise safety, simplicity and sustainability.

As more brands explore this space, refillable aerosols could become a meaningful part of the mainstream, helping to reduce waste and shift consumer behaviour for the better.

Looking Ahead

In short, the aerosol sector is changing – and quickly.

From haircare and body mists to new refill models, there’s a clear move towards smarter, more sustainable solutions. At Salvalco, we’re proud to support that momentum with technology that’s available today empowering brands to innovate without compromise.

Because we believe the future of aerosols isn’t just around the corner. It’s already here.

Salvalco
Privacy Overview

This website uses cookies so that we can provide you with the best user experience possible. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful.